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How to Grill Frozen Burgers: Juicy Patties Straight from the Freezer

How to Grill Frozen Burgers

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Forgot to thaw your burgers but craving that grilled goodness? Learning how to grill frozen burgers can save the day—no defrosting required! At Stella on Fire Co., we’re sharing a foolproof guide to grilling frozen patties that come out juicy, flavorful, and perfectly cooked. Let’s fire up the grill and get those burgers sizzling!

Can You Grill Frozen Burgers?

Absolutely! Grilling frozen burgers is not only possible but can yield delicious results with the right technique. The key is managing heat and timing to cook the inside without burning the outside. No thawing, no fuss—just straight-from-the-freezer BBQ.

Why Grill Frozen Burgers?

  • Convenience: Skip the defrost step—great for last-minute meals.
  • Flavor Lock: Freezing preserves juices if cooked right.
  • Safety: No risk of partial thawing mishaps—just grill and go.

How to Grill Frozen Burgers: Step-by-Step

Here’s how to grill frozen burgers like a pro, whether you’re using gas or charcoal.

What You’ll Need

  • Frozen burger patties (beef, turkey, or veggie).
  • Grill (gas or charcoal). I have also used a stainless still cast iron skillet in the past, no problem.
  • Tongs and a meat thermometer.
  • Salt, pepper, or Gypsy for a more elevated flavor profile.
  • Aluminum foil (optional).

Step 1: Preheat the Grill

  • Gas Grill: Set to medium heat (350°F–400°F)—too hot burns the outside before the inside cooks.
  • Charcoal Grill: Light coals, spread evenly, and aim for a medium glow.
  • Unique Trick: Toss a handful of ice cubes on the grates 2 minutes before adding burgers—steam cleans stuck bits and preps a moist cooking surface.
  • Why It Works: Medium heat balances cooking speed and evenness.

Step 2: Prep the Frozen Burgers

  • Keep Frozen: Don’t thaw—grill them straight from the freezer.
  • Season: Sprinkle Gypsy lightly (½ tsp per side)—frozen patties absorb less, so go easy to avoid over-seasoning.

Step 3: Grill the Burgers

  • Setup: Use a two-zone method—direct heat (over flame) and indirect (cooler side).
  • Cook:
    1. Place patties over direct heat for 3–5 minutes per side to sear—don’t press down, it squeezes out juices.
    2. Move to indirect heat, close the lid, and cook 10–15 minutes more or until at least 160°F internally (USDA safe for beef).
  • Unique Foil Tent Trick: After flipping, loosely tent foil over the patties on the indirect side—traps heat for even cooking without steaming, a step not widely shared.
  • Timing: Total 15–20 minutes—thicker patties take longer.

Step 4: Check and Finish

  • Temp: Use a thermometer—160°F for beef, 165°F for poultry or veggie burgers. Many people cook their buyers to lower temperatures, and you are welcome to cook your bugger patties to the temp you like, 160 is the recommended minimum per the USDA.
  • Add Cheese (Optional): Melt it on during the last 2 minutes over indirect heat.
  • Rest: Let burgers sit 2–3 minutes off the grill—keeps them juicy.

Step 5: Serve

  • Toast buns on the grill for 30 seconds, then pile on toppings—lettuce, tomato, or BBQ sauce—and dig in.

Best Burgers for Grilling Frozen

  • Beef Patties: 80/20 (fat-to-lean) stays juicy—lean freezes dry.
  • Turkey Burgers: Look for pre-seasoned—plain ones need extra love.
  • Veggie Burgers: Thicker patties hold up better—thin ones crumble.
  • Unique Pick: Frozen bison burgers—lean but flavorful, a rare suggestion for grilling.
Grilled burger

Grilling Frozen vs Thawed Burgers

  • Frozen:
    • Takes longer (15–20 mins vs 8–12 mins).
    • Slightly less seasoning penetration but still tasty.
    • Convenient—no planning needed.
  • Thawed:
    • Quicker cook, better rub absorption.
    • Risk of overcooking if not watched.
  • Unique Angle: Frozen patties shrink less—thawed ones lose more water, a detail often skipped.

Pro Tips for Grilling Frozen Burgers

  • Don’t Press: Squeezing forces out fat—keep that flavor in.
  • Medium Heat: High heat chars the outside before the center thaws—350°F is your sweet spot.
  • Foil Assist: That tent trick speeds thawing without soggy results.
  • Check Early: Frozen varies—test one patty at 15 minutes to dial in your grill.

Enjoy our Smoked Aioli Burger recipe and make the best buyer of your life!

Grill Anytime with Stella on Fire Co.

At Stella on Fire Co., we believe great BBQ shouldn’t wait for a thaw. Knowing how to grill frozen burgers means you’re always ready for a quick, delicious meal. Fire up that grill and enjoy—no prep required! Visit our store for more recipes, grilling hacks, and inspiration from Stella on Fire Co.!

Frequently Asked Questions About Grilling Frozen Burgers

Can you grill frozen burgers without thawing?

Yes—use medium heat, two-zone cooking, and aim for 160°F internally.

How long does it take to grill frozen burgers?

15–20 minutes total—5 minutes searing per side, then 10–15 minutes indirect.

Do frozen burgers taste as good as thawed?

With the right technique (like our foil tent), they’re just as juicy and flavorful—convenience doesn’t compromise taste.

Picture of Writen By: Hector

Writen By: Hector

Hector is the CEO and Founder of Stella On Fire Co. As a self-taught chef and entrepreneur at heart, he set out to create amazing seasonings and rub flavors everyone can enjoy. Hector is also our Food Safety and Protection Manager for Stella On Fire Co.

more about me
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About Stella On Fire Co.

Stella On Fire Co. is a Florida company that manufactures high-quality, all-natural food products, including food seasonings. Our products are manufactured in-house, using best-in-class ingredients and superfoods.

Not only are our products manufactured “in-house” for the best quality, but we also use unique ingredients.

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We will happily refund or replace damaged or defective products. For assistance with a damaged or defective product please send us an email with photos to hello@stellaonfire.com to get the process started. If you are interested in returning one of our products, you have 30 days after the day of purchase to return your unused product to us. For all other issues, we got you. Let us know how we can help you.

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